How Ford Upgraded a Family SUV Engine for Bronco Raptor
We've all known a Ford Bronco Raptor was coming, but nobody in the public Broncosphere has known for sure how Ford Performance planned to endow the Bronco with F-150 Raptor-worthy performance—would it do so using an EcoBoost V-6 (and if so, which one?) or a Coyote V-8? Well, now we know: The Ford Performance gang has worked its magic on the 3.0-liter EcoBoost twin-turbo V-6 from the Explorer ST, modifying it extensively to suit the Bronco Raptor's mission, which is to "reward the revs." (For more on the V-6/V-8 decision, head here.)
That means the engine should produce meaningful power all the way out to the far reaches of the tachometer while the standard 10-speed automatic transmission's gearing ensures that power is easy to explore the top of the tach. Here's what it took to turn a family SUV motor into a desert stormer for a hardcore 4x4, plus the modifications needed to get that power safely routed to the ground.
What's Under the Bronco Raptor's Hood?
You'll recall that the 3.0-liter EcoBoost is basically a bored and stroked EcoBoost Nano family sibling of the compacted-graphite-iron-block 2.7-liter powering other Broncos, so it bolts in with relative ease. Relative to the Explorer application, this Bronco Raptor 3.0 features unique cylinder heads that eliminate the exhaust-gas recirculation and emphasize maximum air flow into and out of the engine.
A giant high-flow intake airbox and filter drop air straight down into the turbos on each side, helping to reduce the overall restriction on the low-pressure side by 50 percent. The turbos themselves are new for the Raptor, and the plumbing to, from, and through the intercooler is improved to lower restriction. The combustion chambers flow more air, then aft of the turbos there is a full true dual exhaust system with 2.7-inch pipes and a new-to-Bronco four-position active-valve (Quiet, Normal, Sport, and Baja) that reportedly helps deliver a total drop in backpressure of 20 percent.
The combined effect of all these mods is greater "boost durability," which means the boost sustains to enhance high-end power and prevents that feeling of power falling off a cliff as you near the engine redline. The new Baja drive mode also activates an anti-lag turbo calibration that further maximizes performance during high-speed desert running. As of press time, the team is still six weeks or so from finalizing the engine's state of tune and certifying it with the EPA, but we're assured it will make north of 400 horsepower. Considering this engine makes 400 hp at 5,500 rpm and 415 lb-ft at 3,500 rpm in the Explorer ST, we'd expect a healthy increase in peak power, probably at a higher rpm, with peak torque rising less but remaining available over a wider plateau (final calibrations are underway with peak output specs expected by late February).
Driveline Mods
It takes a lot more torque to get a big 37-inch tire spinning than it does a 30-inch 255/70R16 or even a 35-inch 315/70R17 Sasquatch tire—especially if one tire ends up pulling the entire vehicle, due to locked axles and slippery conditions under the other three tires. Then there's the driveline shock that comes when a big, spinning tire suddenly finds traction and stops or slows upon landing from, say, a jump. To cope with these magnified driveline forces, both front halfshafts and both ends of the stronger front drive shaft get beefy constant-velocity joints—no simple universal joints here. The outer hubs and bearings are also strengthened.
Following the torque aft, the rear drive shaft is also beefed up and it feeds a stronger new Dana 50 Heavy-Duty AdvanTEKrear axle (up from a Dana 44) made of thicker (9-mm) steel tubes capped at each end by a unique forging that helps widen the track. The differential is fitted with a bigger, stronger 235 ring gear (up from 220) and pinion, retaining the Sasquatch model's 4.70:1 axle ratio. Ford Performance developed both these axles and fits them to the Bronco DR race truck. They increase the track width by 8.2 inches front, 6.7 inches rear, relative to the Sasquatch package.
Upstream of all this, the transfer case gets a stronger clutch for 4A automatic on-demand engagement, but it carries over the 3.06:1 low-range ratio and overall 67.8:1 crawl ratio. The standard 10-speed automatic is unchanged but for a revised torque converter and the addition of a second transmission oil cooler.
Fearless Bronco Raptor 0-60 Time Prediction
Ford doesn't estimate acceleration times, but it says the base Bronco Raptor's curb weight should come in just under 5,750 pounds. If we conservatively estimate engine output at 430 horsepower, that gives a weight-to-power ratio of 13.4 pounds/horsepower. That's almost exactly what we measured on the last Ford F-150 Raptor 37 pickup we tested (13.3 lb/hp), and that full-size truck took 5.6 seconds to hit 60 mph on the same tires, with virtually the same transmission and a slightly taller axle ratio. So we're guessing the smaller truck will improve on that just slightly and lay down a 5.5-second 0-60 time, shaving at least a second off the quickest Bronco time we've measured.
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Is the GMA T.33 better than the McLaren F1? Gordon Murray smiles. "Oh, yes," he says. "The engine's better, the gearbox is better. It's lighter and has a slightly better power to weight ratio. The finish and the quality are much better."The McLaren F1, created by Murray in the early 1990s at the height of his fame as a rock star grand prix race car designer, is widely regarded as the seminal hypercar, a car that set absolute benchmarks for on-road performance. One sold last year for more than $20 million. The GMA T.33, Murray's new ultralight, driver-focused mid-engine coupe will be priced from about $1.85 million, plus tax, when production starts in 2024.In the context of today's McLaren F1 market, it sounds like a bargain.The T.33 is the follow up to last year's T.50, the car Murray designed specifically as a 21st century successor to the McLaren F1 and a halo for his GMA brand. Like the T.50, it's powered by a high-revving naturally aspirated V-12 and will be available with a six-speed manual transmission. But beyond elements of the powertrain—and the air conditioning system and interior switchgear—the T.33 shares nothing with the T.50. It's a completely different car, designed for a completely different purpose.The T.33's engine has less power, less torque, and a lower rev limit than the version used in the T.50 and T.50 Niki Lauda. Dubbed the Cosworth GMA.2 and distinguished by its yellow cam covers (the T.50's were orange and the T.50 Niki Lauda's red) it makes 607 horsepower at 10,500 rpm and 333 lb-ft of torque at 9,000 rpm, 47 hp and 11 lb-ft fewer than in T.50 spec. This is due to different cams, revised valve timing and engine mapping, and new intake and exhaust systems.The decision to lop 1,000 rpm from the engine's top end wasn't just a case of ensuring differentiation between T.50 and T.33. "To be really honest," Murray says, "the main reason is that 12,100 rpm in a 4.0-liter engine with valve springs is getting right up there on the ragged edge. Going to 11,100 rpm makes much more sense." Just for reference, in T.50 spec the engine makes peak power at 11,500 rpm.The other benefit is improved drivability. Murray says in T.50 spec the engine delivers 70 percent of its peak torque from just 2,500 rpm, but the T.33 version pumps out 75 percent of its peak torque at the same crank speed and 90 percent from 4,500 rpm. "I've never driven a V-12 with such low-down torque," he says of his test sessions in the T.50, "but the T.33 is on another level altogether."As in the T.50, the T.33 V-12 drives the rear wheels through a six-speed manual transmission designed and developed by British motorsport specialist Xtrac. The T.33's transmission, which weighs just 177 pounds, shares its ultralight casing with the T.50 unit, but all the internals are new.Unlike the T.50, the T.33 can be ordered with a paddle-shift transmission. Also developed by Xtrac, this transmission features the company's ingenious Instantaneous Gearchange System (IGS), which features an integrated ratchet and pawl mechanism between each gear hub and the main shaft so that two consecutive gear ratios can be selected and engaged simultaneously, but with only one set of gears driving. As there are no clutches to actuate, switching from one ratio to the next is, well, instantaneous, and there's no interruption to the torque flow.Murray says the paddle-shift T.33 will be significantly quicker than the manual car, both in a straight line and on the track, but notes that of the 60 cars already pre-sold—like the T.50, just 100 are being built—only three have so far been ordered with the IGS transmission.The T.33's chassis eschews the usual practice of bolting front and rear subframes to a central carbon-fiber tub. Instead, the car's central structure comprises Formula 1-style aluminum-core carbon-fiber panels bonded around aluminium tubes that run from front to rear. The carbon-fiber elements provide the essential torsional and bending stiffness, as well as a strong structure for crash safety, and the design eliminates the need for bolted joints."A bolted joint is messy and heavy, and it's flexible," Murray says. "No matter how well you do it, there's always a bit of joint movement at the transition from tube to carbon."Up front, supporting the suspension, steering rack, and stabilizer bar, is a single aluminum casting, which Murray won't describe in detail other than to hint it's similar in concept to the organic Bionicast structure used at the rear of the Mercedes-Benz EQXX concept. At the rear, aluminum tubes simply cradle the engine, which is attached with just four bolts. The rear suspension is bolted directly to the transmission, and although the engine is rubber-mounted to reduce noise, vibration, and harshness, a clever trapezoidal link setup is used to lock the engine and transmission into place when subjected to loads through the rear wheels.Murray reckons the innovative design of the T.33 chassis, which is loosely based on the iStream process he developed to build lightweight cars at low cost and high volume, makes it about 44 pounds lighter than a contemporary supercar chassis of a similar size. "It's taken two years to develop the technology, and we're thinking we might build the T.33 chassis ourselves to keep it in-house," he says. Like all Gordon Murray cars, the T.33 is light. Target weight is just 2,403 pounds, a mere 230 more than the T.50 despite the car being engineered to be built in both left- and right-hand drive and meeting all U.S. and European crash regulations. That means the T.33 doesn't need massive brakes, wheels, or tires. The standard brakes are carbon ceramic, with relatively modest 14.6-inch-diameter rotors in front and 13.4-inch units at the rear. The tires are relatively modest, too—235/35 Michelin Pilot Sport 4s on 19-inch forged wheels up front and 295/30 items on 20-inch wheels out back. Power steering is by way of a new hydraulically assisted system specially developed for the car.And like all Gordon Murray cars, the T.33 will have a relatively comfortable ride. "I never do stiffly sprung cars," Murray says. "I just don't like them. If you are going to drive it on a track, you're going to feel a bit of roll and pitch." However, for those customers who want to spend most of their time in their T.33s at track days, GMA will offer a sportier suspension setup. "The cars are so handbuilt, we can do virtually anything for the customers."It's difficult to judge from the photos, but the T.33 is about the same length overall as a Porsche 718 Cayman even though its roofline is 5.5 inches lower and its 107.7-inch wheelbase is an astounding 10.3 inches longer. The pictures don't show the subtlety of its design, either, the overall flavor of which has been inspired by Murray's passion for 1960s mid-engine sports cars such as the Ferrari 206 SP Dino and the Alfa Romeo 33 Stradale.The central driving position of the T.50 dictated a very cab-forward proportion. As the T.33 has a conventional driving position, which allows the pedals to be located farther rearward in the chassis, its cabin is, like those 1960s cars, more centrally located between the wheels. The wasp-waisted car also has a broad front air intake, pronounced haunches over all four wheels, and just the merest hint of a Kamm tail at the rear.The relatively clean and simple surfacing belies some truly clever design details. There are no visible door handles; access to the cabin is via touch-sensitive buttons in the Gordon Murray Automotive logos at the base of the B-pillar. The fuel and oil fillers are hidden behind the panels on the pillars. The small vent at the base of the vertically stacked headlights not only ducts air to the front brakes but also allows the car to pass low-speed crash requirements while echoing iconic 1960s headlight graphics."There's nothing just for styling's sake on the car at all," Murray says. "Every single element has something to do. " The wide front air intake, for example, houses all the cooling hardware, which means there's no need for unsightly and un-aerodynamic ducts in the body side. Extra cooling air is ducted into the engine compartment from under the car.The ram air intake above the cabin is another case in point. While in other mid-engine cars such intakes are part of the bodywork, in the T.33 it's mounted directly to the engine and stands proud of the bodywork so it can move. That eliminates the need for a flexible coupling, which means the internals of the entire intake can be kept perfectly smooth.The other benefit, Murray explains, is more subtle: "If the intake is flush to the roof, you get a boundary layer buildup [of slow-moving air], which renders the bottom slice of the intake quite useless. By having the intake separate and floating above the car, we bleed off the boundary layer into the engine bay, which is low pressure, and then we can have a smaller, more aerodynamic duct."Although the T.33 doesn't have the downforce of the fan-forced T.50, learnings from that car have been incorporated into the floor design. Two big diffusers at the front of the car help deliver downforce to the front axle. And while testing the T.50, Murray's team found the unique stepped diffuser at the rear of the car, which had been designed to work in conjunction with the fan drawing air through it, delivered 30 percent more downforce than expected with the fan switched off.A revised version of the stepped diffuser layout is now a feature of the T.33's floor. "It was a happy accident," Murray says of the discovery. "But it means most of the downforce is developed at the front of the diffuser, near the car's center of gravity."Combined with the two-thirds total downforce developed by the front diffuser, that means the T.33 doesn't need a splitter protruding from underneath the front air intake. The only active aero device on the car is a rear wing that tilts to maintain aero balance at high speed and flicks to near vertical under braking.All this careful attention to aerodynamic detail has resulted in one very practical benefit: luggage capacity. In addition to being able to accommodate two cases in its full-width frunk, the T.33 can also carry two each in either side of the car, in compartments between the door opening and the rear wheel. To access the compartments, the entire rear quarter panels are hinged at the rear.The GMA T.50, with its central driving position and fan-forced active aerodynamics, is a trophy car, the state-of-the-hypercar-art as expressed by the man who invented the concept 30 years ago. The GMA T.33 has been designed to similarly celebrate light weight and ultimate driving thrills, but also to have the ride quality and ground clearance and luggage capacity that allows it to be driven every day."I could see myself using one all the time," says Murray, whose current daily driver is the delightful, delicate Alpine A110. "If you had to have only one supercar, the T.33 is it."There's another reason to desire a T.33, too. More V-12-powered GMA cars are coming—another two are planned over the next decade—but all will have some form of electrification to enable them to meet emissions regulations. "This will be our last nonhybrid car," Murray says. "If anybody wants the last, beautiful V-12 without any hybridization, this is the one."
Whereas there's plenty of hubbub around the V-8-equipped $80,000 Jeep Wrangler 392 and how Jeep finally has stiff competition in the Ford Bronco, there's much less chatter surrounding the other Wranglers. The bulk of the auto market may gravitate toward decked-out variants, but there's still a place for base trims. You know, the ones that cost $30,000 and form the foundation upon which the upper-echelon trims are built. There are still stubborn Jeep guys who just want a Wrangler—just not a Wrangler weighed down with every option. Luckily, Jeep provideth.Consider this: You can theoretically buy—good luck finding one in real life, though—a brand-new two-door 2022 Jeep Wrangler Sport for $29,995 that comes standard with Uconnect 3 with an itty-bitty 5.0-inch touchscreen display and no air conditioning. Even the next trim, Willys Sport, can be had with no air conditioning. (We actually know a guy who opted for a brand-new Wrangler devoid of A/C. Absolute hero! Or just young and broke.) Luckily, you can choose to be frosty. There is the option to upgrade to Uconnect 4 with a respectable 7.0-inch touchscreen. This $1,395 option on the configurator also gets you air conditioning.Fast-forward to model year 2023, and Jeep has implemented some changes to its bare-bones, base-trim, two-door 2023 Jeep Wrangler Sport—while only raising the MSRP by $300 to $30,295. For better or worse, it's still base, but a little less base. Uconnect 4 with the 7.0-inch touchscreen is standard, and Uconnect 3 with the 5.0-inch touchscreen officially dies. That means standard air conditioning; all Wranglers great and small have standard air conditioning for 2023. For those who hate the idea of A/C, crank down that manual window and leave the A/C off. Don't panic—2023 Wrangler Sports retain standard manual door locks, manual windows, and a manual transmission behind the 3.6-liter V-6. Luckily, even the 2023 Wrangler Sport still gets the Smoker's Group option, complete with a removable ash tray and a cigar lighter.Although the two-door 2022 Wrangler Sport still comes standard with the smaller screen and no A/C, that's not the case with the four-door Unlimited configuration of the same year; it made the switch to the better Uconnect, screen, and A/C for 2022. Bottom line: Doors matter.More broadly, the 2023 Jeep Wrangler drops three trims (Sport Altitude, Sahara Altitude, and High Tide) and a few colors (Snazberry and Gobi)—but there's plenty of time for Jeep to garnish its 2023 fleet with more new trims and colors. Pricing remains pretty stable, with the four-door Sahara seeing the biggest jump at $2,170, and some trims (four-door examples: Willys Sport, Sport S, and Rubicon) actually becoming less expensive.These changes in standard equipment for the 2023 Jeep Wrangler Sport two-door help it fall more in line with the Base Ford Bronco, which has air conditioning and Sync 4 with an 8.0-inch touchscreen. But still, RIP Wranglers without A/C. You'll always be hot.
The 2022 Chicago Auto Show gave us our first real chance to crawl around the 2022 Jeep Grand Wagoneer Obsidian model, which went on sale late last year. As the name implies and as we explained at the time, this variant based on the mid-grade Series II trim caters to fans of the blacked-out look. The example shown in Chicago also gave us one of our first experiences of a bench-seat-equipped eight-passenger Grand Wagoneer. So let's climb into this latest 2022 Jeep Grand Wagoneer's interior and have a look around.
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